The structural design of inflatable PVC tarpaulins integrates principles of materials science and engineering, mainly consisting of the following four parts:
The outer layer of the inflatable tarpaulin usually uses double-layer PVC synthetic fiber, with polyvinyl chloride (PVC) evenly coated on the base fabric surface through a coating process. This design not only enhances waterproof performance (waterproof rating up to B1 level) but also improves wear resistance and tear resistance. In the double-layer structure, the outer PVC coating resists ultraviolet rays and chemical corrosion, while the inner layer reinforces the seams through heat sealing to ensure no leakage during long-term use.
The interior of the tarpaulin relies on an air column frame to maintain a stable shape after inflation. The air columns are made of high-strength PVC material, forming a support structure through rapid inflation, replacing traditional metal frames. This offers advantages such as lightweight design (the folded volume is only 1/3 of that of a metal frame) and strong wind resistance. Some high-end products are also equipped with independent inflation pipes, allowing for rapid inflation using an electric pump or foot pump, and are equipped with safety valves to prevent overpressure.
PVC coated fabric is the core material of inflatable tarpaulins, and its performance advantages are reflected in the following aspects:
The PVC coating forms a dense waterproof film that can withstand heavy rain, and its surface tension causes rainwater to slide off quickly, preventing water accumulation and penetration. Experimental data shows that high-quality PVC coated fabric can withstand hydrostatic pressure of over 30kPa, far exceeding ordinary waterproof fabrics.
By adding flame retardants, PVC coated fabric can reach the B1 fire resistance standard, only carbonizing and not burning when exposed to open flames. At the same time, its acid and alkali resistance and aging resistance allow it to maintain stability even in extreme climates.
PVC coated fabric has a low density (approximately 1.3-1.5 g/cm³), and combined with the air column structure, the overall weight is 40% lighter than traditional tarpaulins, making it easy to transport and carry outdoors.
The smooth PVC coating effectively prevents stains, and daily cleaning only requires wiping with a damp cloth. Under normal use, high-quality PVC tarpaulins can last 5-8 years, far longer than ordinary canvas.
Camping and Picnics: Quickly inflate to set up sunshades or rain shelters without complex tools.
Field Operations: Provide temporary rain and sun protection for construction teams, with mosquito-proof design for enhanced comfort.
Disaster Relief: Military inflatable tarpaulins can quickly set up temporary command posts or medical tents, adapting to complex terrain.
Warehouse Protection: Cover outdoor goods to protect against rain and dust, especially suitable for moisture-sensitive materials such as grain and building materials.
Exhibitions and Events: Modular splicing design allows for quick setup of exhibition halls or rest areas, combining aesthetics and functionality.
Truck Tarpaulins: Replacing traditional canvas, the inflatable design fits tightly to the cargo box, preventing rainwater penetration and reducing wind resistance.
Ships and Vehicles: Used for deck covering or vehicle storage protection, the salt spray corrosion resistance extends the service life.